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Radiation Hardened Motors 

Radiation Hardened Motors are a type of specialized motor designed for long-term, reliable operation in ionizing radiation environments; they serve as core power equipment in fields such as the nuclear industry, aerospace, and high-energy physics.

Design Standards:

The design standards for radiation-resistant motors are not simply a matter of “reinforcement,” but rather a comprehensive engineering system based on total cumulative absorbed dose (Gy).

 

Specific Industry Applications

 Nuclear Industry
 Aerospace
 High-Energy Physics and Scientific Research
 Medical Field
Radiation Hardened Motors can be classified by control method into Radiation Hardened Stepper Motors and Radiation Hardened Servo Motors.

 

Radiation Hardened Stepper Motors: These typically use open-loop control. They control the rotation angle via input electrical pulse signals; each pulse causes the motor to rotate by a fixed step angle. Positioning and speed control are achieved by regulating the number and frequency of pulses, with accuracy depending on the motor itself rather than external feedback. This control method offers relatively straightforward resistance to radiation interference.

 

Radiation Hardened Servo Motors: These belong to closed-loop control systems. They typically incorporate built-in feedback devices such as encoders or rotary transformers, which can monitor the motor’s speed, position, and other information in real time and feed this data back to the driver, thereby enabling high-precision, high-dynamic-response control. In radiation environments, the radiation resistance requirements for the entire control system—including feedback devices and drive circuits—are even higher.

 

Wheatstone Classifies Radiation Doses As Follows:

Classification of Cumulative Radiation Doses

R1:Radiation Hardened: 103 Gy R1:Radiation Hardened: 105 Gy R1:Radiation Hardened: 106 Gy

Cumulative radiation doses can reach up to 10^7 Gy, as well as neutron radiation

Radiation Hardened Motors Features

  Outstanding Radiation Resistance: This is the most fundamental and core feature. Through the use of specialized radiation-resistant materials and structural design, the motor can withstand total radiation doses of up to 10⁶ Gy  or even 10⁷ Gy, ensuring normal operation in high-radiation environments without performance failure. This is primarily intended to protect radiation-sensitive organic components inside the motor, such as insulating materials, lubricating grease, and magnetic steel.

 

High Reliability and Stability: The motor can operate stably for extended periods under various combinations of extreme conditions, including high temperatures (up to +300°C), high vacuum (as low as 10⁻⁷ Pa), and cryogenic temperatures (as low as -196°C). This high level of stability significantly reduces the risk of failure during mission-critical operations.

 

Special Materials and Processes: To achieve radiation resistance and operation across a wide temperature range, the motor undergoes specialized material and process treatments. For example, it utilizes special radiation-resistant permanent magnets, specialized insulating coatings and adhesives, and employs lubrication solutions with low outgassing rates or solid lubrication technology to prevent material volatilization and environmental contamination in a vacuum.

Benefits of Radiation Hardened Motors

Radiation Hardened Motors feature several key characteristics and components that enable them to operate safely and efficiently in radiation-exposed areas. Let’s explore a few of these key aspects below.

Survival in Extreme Environments

This is the most critical advantage. The motor itself can withstand prolonged exposure to high-energy radiation (such as gamma rays and neutron flux), with a total dose of up to 10⁶ Gy or more, ensuring that it will not fail due to material degradation even in the core area of nuclear radiation.

Wide Temperature Range and Vacuum Compatibility

It can withstand extreme temperature fluctuations—ranging from high temperatures  to cryogenic temperatures —and operate normally under high vacuum conditions . The material will not crack due to temperature differences, nor will the lubricant evaporate under vacuum conditions and contaminate other precision equipment.

High Reliability and Long Service Life

Even under harsh operating conditions with minimal maintenance, these motors maintain an extremely low failure rate, with a design life typically spanning tens of thousands of hours. This high reliability significantly reduces the safety risks associated with motor failures in nuclear facilities or spacecraft.

Precise Control and Smooth Operation

As an actuator, it can respond precisely to control commands (particularly in the case of servo motors), providing high-precision position and speed control, and operating smoothly. This is crucial for precision operations such as manipulating robotic arms and adjusting nuclear reactor control rods in radiation environments.

Radiation Hardened Motors Technical Data

Base Size Power Range Speed Range Voltage Range
60mm 0.2~0.6KW 3000~4000rpm, Customized 220V,380V
80mm 0.4~1KW 3000~4000rpm,Customized 220V,380V
110mm 0.6~1.8KW 3000~4000rpm,Customized 220V,380V
130mm 1.2~4.5KW 3000~4000rpm,Customized 220V, 380V
180mm 4.5~15KW 3000~4000rpm,Customized  220V, 380V
260mm Customized Customized 220V,380V

Wheastone Radiation Hardened Motors Mode of Connection

    1. Aviation Connector Structure  
耐辐射航插型结构

Radiation Hardened Servo Motors
   2.Wire Clamp Structure    
 
耐辐射电机压线盖结构

Radiation Hardened Servo Motors
3.Waterproof and Radiation Hardened Structure 防水耐辐射结构

Radiation Hardened Servo Motors
4.Radiation Hardened Stepper Structure
耐辐射步进电机结构

     Radiation Hardened Stepper Motors

Wheatstone Radiation Hardened Motors

Can't Find ldeal Radiation Hardened Motors For Your Industries?

Wheatstone Vacuum Rated Motors Catalogue

Name Size Category Thumbnail Download
Explosion Proof Servo Motor Technical Data.pdf 89KB Catalogue download Download

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About Wheatstone:Your Expert Of Radiation Hardened Motors

Jiangsu Wheatstone Electric Technology Co., Ltd. is located in Jiangsu Province, near Shanghai and Wuxi. The company operates two factories, one in Changzhou and one in Wuxi.

The company specializes in the production of Radiation Hardened Motors, underwater motors, explosion-proof servo motors, vacuum rated motors, AC/DC servo motors, chromatography columns, and online chromatographs.

If you have any needs regarding custom vacuum motors, explosion-proof motors, or laboratory instruments, please feel free to contact us.

Why Choose Radiation Hardened motors From Wheatstone?

compliant

Quality

 
Wheatstone is known for delivering high-quality products and services that meet or exceed our customers' expectations.
  
   

reliability

Reliability

 
Our products and services are designed to be reliable, which is why our customers trust us to provide them with solutions that work.
  

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Innovation

 
Wheatstone is always at the forefront of new technology and innovation, providing our partners with cutting-edge solutions that keep them ahead of the competition.

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Customization

 
We understand that every customer's needs are different, which is why we offer customized solutions that meet their specific requirements.
    

creativity

Experience

 
Wheatstone has been in the motor industry for many years, and our experience has helped us to develop a deep understanding of the challenges that our customers face.

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Global Reach

 
We have a strong global presence, with partners in over 70 countries, which enables us to provide our customers with support wherever they need it.
   

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Commitment to Service

 
Our commitment to providing exceptional service is at the heart of everything we do, and our partners appreciate the support we provide throughout the entire customer journey.

return-on-investment

Cost-effectiveness

 
Wheatstone offers cost-effective solutions that provide our customers with the best value for their investment, ensuring that they receive a high return on their investment.

Radiation Hardened Motors FAQ

  • Q Radiation Hardened Motors

    A 1.What is the key metric for measuring a motor’s radiation resistance? Is it “number of cycles” or “gray (Gy)”?

    The core engineering metric for measuring a motor’s radiation resistance is the cumulative absorbed dose, measured in gray (Gy), rather than the “number of irradiation cycles” or “years of service.” Radiation damage to the motor’s internal insulation materials and lubricating grease is an irreversible, cumulative process. The key premise behind the question customers often ask—“How many times can it withstand irradiation?”—is a clear understanding of the absorbed dose per irradiation cycle.


    2.What is the typical magnitude of the “radiation resistance” of radiation-resistant motors?

    Conventional motors may fail at doses as low as a few hundred gray (Gy), whereas truly radiation-resistant motors must meet different radiation resistance levels depending on the application:

    Conventional nuclear industry applications: Typically require resistance to 10⁶ Gy (1 MGy) or higher.

    High-demand scenarios (such as fusion devices): Technology exists to achieve radiation resistance of 10⁷ Gy (10 MGy) or even higher.

    Limitations of drive circuits: It is important to note that while the motor itself is radiation-resistant, the radiation resistance of traditional drive circuits is often less than 10⊃3; Gy; therefore, hardened solutions such as FPGAs or gallium nitride (GaN) devices must be selected.

    3.In a radiation environment, what is the component of an electric motor most prone to damage?

    The most vulnerable parts of an electric motor are usually not the metal components, but rather the numerous organic material parts. These primarily include:

    Insulation system: When exposed to radiation, the insulation varnish on enameled wire and insulation paper undergo molecular chain breakage, causing a sharp drop in insulation resistance.

    Lubrication system: Ordinary grease can carbonize, form coke deposits, or volatilize in a radiation field, causing bearings to seize due to dry friction.

    Seals and cables: Sealing rings and the insulation layers of lead wires are prone to hardening and cracking under radiation.

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