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FAQ

  • Q Frameless Motors FAQ

    A 1. Why use a frameless motor?
    The biggest difference between frameless motors and traditional motors is that frameless motors lack a housing, shaft, and bearings, consisting solely of two core components: the stator and the rotor.
    This design offers several significant advantages:
    1.Extremely compact, saving space
    2.Enhanced performance and elimination of backlash
    3.Greater adaptability to various environments

    2.What are the most important considerations when installing and using frameless motors?
    Frameless motors require a high degree of installation precision; if certain details are not handled properly, performance will be significantly compromised.
    Inst allation precision is key: During installation, both the axial alignment error and coaxiality between the stator and rotor must be controlled within 0.1 mm.
    You’ll need to configure the encoder yourself: The frameless motor itself generally does not come with an encoder; it is merely a motor core.
    Installation orientation matters: An engineer once asked whether installing the stator and rotor in reverse (with the polarity reversed) would affect performance. Experience shows that as long as the relative axial position and clearance between the two remain unchanged, the only effect is a possible change in the direction of rotation; other electrical parameters remain largely unaffected.
     
  • Q Axial Flux Motors FAQ

    A 1.How thin can the axial thickness of an axial flux motor be? What are the maximum and minimum outer diameters?

    Wheatstone provides customers with the best solutions within the applicable range.

    2.How do axial flux motors dissipate heat, and are they prone to overheating?
    Axial flux motors do face significant thermal management challenges, primarily due to their compact, high-power-density design. However, they are not inherently prone to overheating; rather, their ability to dissipate heat depends entirely on the cooling system integrated into the design. A wide range of innovative cooling strategies—from advanced liquid systems to passive heat pipes—are employed to effectively manage heat and ensure reliable operation

    3.What is the total weight of the Axial Flux Motors? Does it meet the weight reduction requirements?
    Axial flux motors are celebrated for their exceptional power-to-weight ratios, and the data strongly confirms that they significantly outperform conventional motors in weight reduction. The total weight varies greatly by application, but the technology consistently demonstrates a massive weight advantage.
  • Q What is the typical lead time for customized motors?

    A

    Lead time depends on the complexity of the customization. Prototype development usually takes a few weeks, while mass production timelines are determined by design approval, testing results, and order quantity.


  • Q How does Wheatstone support custom motor development?

    A

    Wheatstone provides end-to-end customization services, from requirement analysis and electromagnetic design to prototyping, testing, and mass production. Our engineering team ensures each motor meets both technical specifications and long-term operational reliability.

     

  • Q What applications are suitable for Other Customized Motors?

    A

    These motors are widely used in special industrial equipment, automation systems, aerospace, energy, medical devices, robotics, and harsh-environment applications where standard motors cannot meet performance or reliability requirements.

     

  • Q What parameters can be customized for these motors?

    A

    Key customizable parameters include torque, speed, voltage, power, size, mounting method, shaft design, insulation class, protection level, and special environmental resistance such as vacuum, underwater, explosion-proof, or radiation-hardened designs.

     

  • Q What are Other Customized Motors?

    A

    Other Customized Motors refer to motors that are specially engineered beyond standard servo, stepper, or DC motors to meet unique application requirements. These motors are tailored in terms of structure, materials, performance parameters, and environmental adaptability.

     

  • Q Why do stepper motors need special vacuum versions?

    A
    Operating electronics and motors in a vacuum poses challenges that ordinary motors aren’t built for:
     
    ✔ Outgassing & contamination
     
    Typical paints, greases, and materials release gases in vacuum that can contaminate sensitive systems (semiconductor chambers, electron optics, space hardware). Vacuum versions use clean materials and vacuum-stable lubricants to minimize this. 
    linengineering.com
     
    ✔ Thermal management
     
    Without air to carry away heat, motors can overheat. Vacuum-rated designs optimize winding and materials to reduce heat generation and ensure stable operation. 
    motioncontrol.blog
     
    ✔ Pressure tolerance
     
    Ordinary motors may fail below ~10⁻⁴ Torr; vacuum-rated motors can operate reliably at much lower pressures, e.g., down to ~10⁻⁷ Torr or better depending on grade. 
    empiremagnetics.com
  • Q Where are vacuum stepper motors used?

    A

    Common applications include:

    • Semiconductor wafer handling and vacuum tooling.

    • Electron microscopes, mass spectrometers, and surface analysis instruments. 

    • Spacecraft mechanisms and satellite positioning hardware (e.g., antennas, solar arrays). 

    • Any clean or UHV environment where outgassing must be minimized.

  • Q What is a vacuum stepper motor?

    A A vacuum stepper motor is a type of stepper motor engineered to operate inside low-pressure environments (vacuum chambers) without contaminating the vacuum or degrading performance. They use low-outgassing materials, special lubricants, and construction techniques to work reliably in vacuum levels down to high vacuum or ultra-high vacuum
  • Q What applications use underwater motors?

    A

    Underwater motors are commonly used in ROVs (Remotely Operated Vehicles), AUVs, submersible pumps, underwater robots, marine propulsion systems, offshore equipment, and environmental monitoring devices.


  • Q What protection ratings do underwater motors have?

    A

    Most underwater motors meet high ingress protection standards such as IP68 or higher. For deep-sea applications, motors may also be designed to withstand high hydrostatic pressure beyond standard IP ratings.


  • Q What depth can underwater motors operate at?

    A Underwater motors can be designed for shallow water, deep water, or extreme-depth applications. The maximum operating depth depends on sealing technology, housing strength, and pressure rating, and can be customized for specific depth requirements.
  • Q How is an underwater motor different from a standard motor?

    A

    Unlike standard motors, underwater motors are designed with enhanced sealing, special insulation, and anti-corrosion materials. They can withstand water pressure, prevent leakage, and operate continuously underwater without electrical or mechanical failure.


  • Q What is an underwater motor?

    A

    An underwater motor is a specially designed electric motor that operates fully submerged in water or other liquids. It features waterproof sealing, corrosion-resistant materials, and pressure-resistant construction to ensure reliable performance in submerged environments.


  • Q Can vacuum servo motors be customized?

    A

    Yes. Vacuum servo motors can be customized in terms of torque, speed, voltage, encoder type, shaft design, materials, and vacuum rating to meet specific application requirements.


  • Q What applications require vacuum servo motors?

    A

    Vacuum servo motors are widely used in semiconductor manufacturing, vacuum coating systems, aerospace testing, scientific instruments, particle accelerators, and space simulation equipment.


  • Q What vacuum levels can vacuum servo motors operate in?

    A Vacuum servo motors can be designed for different vacuum ranges, including low vacuum, high vacuum, and ultra-high vacuum . The achievable vacuum level depends on motor materials, lubrication method, and thermal design
  • Q Can standard servo motors be used in vacuum environments?

    A

    No. Standard servo motors are not suitable for vacuum environments because their lubricants, insulation materials, and coatings may outgas, overheat, or degrade. Vacuum servo motors are specifically engineered to address these issues.


  • Q What is a vacuum servo motor?

    A

    Vacuum Servo Motor is a precision-controlled motor designed to operate reliably in vacuum or low-pressure environments. It features special materials, insulation, lubrication, and sealing technologies to prevent outgassing and ensure stable performance where conventional motors would fail.


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